FACTORY TOUR

 


1. RAW MATERIAL / STEEL

The most import thing in the production is quality of Steel. The best you select the best you produce. we use our imported best quality German Steel as require by our reliable and valued customers. And this is all
to ensure the finest quality Steel.

2. FORGING PROCESS

With the help of dyes and hammers the process being run of cutting shaped raw instruments. In the forging process, our skilled craftsman give life to the metal and give it the rudimentary shape that will go through series of complicated process.

3. FORGING INSPECTION

At the stage of forging, every forged tool comes for checking to ensure no piece contains any cracks or is reshaped beyond the acceptable limits. There are further steps for checking the quality of raw instruments.

  1. Shape Fault
  2. Broken

4. MACHINING

In this process forging is cut or shaped by machine i.e the tool get cutting sharp edge and raw material in the specific demand shape. Here instruments are taking their specific shape through grinding and hammers. For this purpose, extremely shilled labor is require and this process is carried out by instruments specialists only.

5. MILLING

Ins this process, Drilling of holes in the instruments where required for screw. Different Kinds of Screwing machines are used here and instruments are made pairs. If instruments have any different in whole even the slightest difference in whole position will suffer otherwise.

6. INSPECTION

At this stage, all instruments are inspected not only for machining and milling, but for every process they have been go through for inspection. At this stage only best instruments are selected and instruments with little holes and manufacturing faults are again sorted out.

7. FILLING

At this stage the steel is not too hard yet so the process of filling is used to shape the instruments in the expect shape they are require to be. The workers match the shape exactly with the sample or the specific shape provided them at this stage, So here the instruments get most similar of their shape at this stage.

8. FILLING INSPECTION

At the filling inspection, filling the inspection is made. The measurement and shape are checked according to sample.

9. BINDING & TEMPER

At this step every instruments are bound in group of 12 pieces. The workers put them in the temper machine which is filled with a particular material. Than instruments are tempered and it’s have ensured that every instruments gets equal heat and treatment so a consistent quality would be achieve.

10. SNAFFLING FITTING

Snaffling Fitting is for scissor and forceps they are in two pieces are joined in this process with screw. Scissors and forceps are usually joint with two kinds of joints. Some instruments joint with the Lap joint and some with the box joint and it depends on choice. Tweezers shape forceps are joined before and their joint is leveled with a machine by burning the raw material on the joint so there is no any doubt in fitting. At the same stage, instruments are filled to eliminate welding suspension.

11. PLANT OR HEAT TREATMENT

At the Plant and heat treatment instruments are dipped in a material to harden the material by hanging for five minutes.

12. POLISHING & INSTRUMENT FINSH

Instruments get there finish here, For example if instruments have to polish or satin and gold finish. Till this point at manufacturing stage, all the necessary shaping is done.

Polishing makes every millimeter of instruments clear and if any instruments which hidden defects are still there. They will reveal could be sorted out.

13. Q.A INSPECTION 2%

2% of each lot of instruments is checked by executive and they go the further processing. In inspection they see each and every part and defect parts are marked with red marker and if rejected they will send to polishing again.

14. ULTRASONIC CLEANING

In this process the instruments are dipped in two materials for cleaning the polish raw things on it. It makes time 1 mint, for first material and then for half min to other material. Ultrasonic cleaning cleans any polishing material stuck and leaves the instruments crystal clear.

15. LUBRICATION

At this steps all the instruments involving screw are lubricated. Lubricating the instruments move able portions facilitates the instruments movement.

16. TUCK CHECKING

In this process our workers check the cuts and all the blocks of instruments just by viewing the instruments individually.

17. ETCING

In this process all instruments are comes to get etching stamp. Our skilled workers put stamps on each instruments by putting each instruments on stamp pad and burning process. To make the stamp reliable and even sustainable under high boiling temperature this stamp procedure is done by electric etching machines when instruments are sterilized.

18. CLEANING & CHECKING

Now at cleaning and checking process all instruments are cleaned and checked again one by one. To do these process again the checking for operation, measurement, polish and usability.

19. Q.A INSPECTION 4%

In the Q. A inspection 4% of all the instruments are get inspection by Quality achievement Directors. Samples for inspection are taken adventionaly and they are observed to every bit of details. Even the smallest difference from quality standards could make results in refuse of whole lot.

20. PACKING

The packing of instruments to make a shipment is done here. Packing in boxes each contains 100 pieces then 10 Boxes go in a Carton. Carton must be harden, which can save the instruments till it reach at the customer door. Here instruments must be packed with the sense of sizes and types. All instruments boxes are properly labeled and stored in proper storing environment. Label will show the item code and full description to make the customer feel easy to find there required instruments from a carton.

21. LABELING

Labels are put in this process, if required putting labels is the customer service from us.

22. DELIVERY

In this process goods shipped to the customer given address.